Degagecorp Blog:

Packaging films protect pharmaceutical devices from dust and harmful bacteria.

Posted on January 7, 2019 by seoadmin

Packaging is crucial for every company no matter what kind of industry it is. It is a defined element that surrounds the product right from the production stage to its use.

In the drug industry, it is the most important component. Every drug has a different specification attached to it. Labeling and packaging are the essentials, as they involve health concerns. They are the most crucial requisites of the health and pharma sector. The packaging quality has to be outstanding as it has to maintain and upkeep the drug quality.

A packaging film has good barrier properties. But if supported by film types, coatings, and various other manufacturing methods, the positive results are worth a consideration.

Easy handling and storage, cost convenience and savings etc. Packaging as perk has cemented itself pretty well in the world of manufacturing.

Importance of packaging films in the pharmaceutical sector:

  • Protects and maintains the drug quality.
  • Protection against biological and physical damages.
  • The packaging also involves labeling. It carries correct information and identification of the product.
  • Provides protection against any damages that are caused due to external influences which tend to alter the properties of the product.

Wide role of packaging in the pharmaceutical industry:

  • Containment of the product
  • Preservation against moisture, light and other biological and mechanical damages. Also counterfeiting

What should be material characteristics of the packaging film?

  • It should maintain the physical qualities of all dosages.
  • It must protect against all damage and breakage issues.
  • It should have an identity of the product
  • It should maintain the characteristic properties of that particular product.
  • It must protect the product from deteriorating its physical, biological and chemical entities.

Criteria for selection of packaging material:

  • Moisture barrier
  • Light barrier
  • Gas barrier, and
  • Chemical barrier.

The impediments of the packaging films material and a high technological nature of medicinal products are so complex that manufacturers have to tackle significant problems. The interaction between packaging and pharma products is only possible through the combination of a multiplicity of container components. They are versed with active pharmaceutical ingredients. Suitable solvents and excipients are used in a range of dosage forms.

Various types of packaging films for the pharma industry:

PVC or PVDC films

PVC i.e. Polyvinyl chloride and PVDC i.e. polyvinylidene chloride are useful in pharma industry as prime packaging materials. They protect pharmaceutical products against Oxidation. It protects from odor, water-vapor transmission, contamination, and bacterial attacks.

A-PET and PET-G

APET is a procedure in PET packaging. It is the very common material used to make products like water bottles. PET-G is quite similar to the PET package. Just one difference, “glycol”. It prevents crystallization and does not let it break. Its soft exterior makes it impact-resistant.

ALU- ALU FOILS:

Their properties combine to give user-friendly and safe packaging formats. It is applicable to pharmaceutical creams, tablets, powders, and liquids. Alufoil has amazing barrier properties which totally exclude oxygen, moisture other gases, micro-organisms, and light etc. It can maintain degradable products in harsh conditions over a long period of time.

BLISTER FOILS:

Blister Foils are various types of pre-constructed plastic packaging methods. They are used for small consumer goods, pharmaceuticals, and even food. The prime element of a blister pack is its cavity or pocket made from a web, it is more often a thermoformed plastic.
In the manufacturing of pharma products, quality assurance is often defined as “the aggregate of the arrangements made with the aim of ensuring that pharma products are of the quality needed for their intended use”

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Degagecorp Blog:

What is the use of quality packaging films in different sectors?

Posted on December 7, 2018 by seoadmin

Manufacturers of products and packages are experiencing various challenges in today’s competitive marketplace. They have to take care of demands such as cost reduction, improving performance and more importantly enhancing environmental aspects. The material that a manufacturer chooses to use in its products and packages decides whether they have the ability to withstand this competition.

Plastic packaging films have allowed manufacturers to meet various demands by enabling them to do more with less. Hence, it becomes important to understand what a packaging film is, how it is used, how it contributes towards resource conservation and how it actually helps manufacturers to respond to the ever-changing market scenario. Also, it is important to understand what role packaging films plays in reducing the amount of waste generated.

Plastic packaging films comprise a wide category of materials that can be simple or complex depending on the demand of a particular product or package. Just like a plastic bottle and container, the film can be made with different resins, each of which has unique properties that make it appropriate for certain applications. For instance, Low-Density Polyethylene (LDPE) film is necessary for packaging things like chicken, which would quickly spoil if exposed to oxygen as it acts as a gas barrier. On the other hand, Polyvinyl Chloride (PVC) film is used for packaging things such as red meat that require a small amount of oxygen inside the package in order to remain fresh. Unlike LDPE film, PVC film is gas absorptive. Packaging film can be single or multilayered, clear or colored, printed or plain and combined with materials like aluminum and paper. The only thing that all packaging film has in common is its flexible nature.

Use of Packaging Film in different sectors

The usage of plastic film is divided into two categories – Packaging and Non-packaging. This can also be broken down into smaller components such as film used for food items, non-food items, and other items. The film under these categories can vary by resin and color; may be made of one layer of plastic or as many as ten layers depending on the complexity of the package. Other materials such as aluminum or paper may be used with the packaging film in order to impart special properties.

  1. Food packaging film – It is used to produce things like in-store bags; film for all non-frozen baked goods; bakery bread and bun bags; tray covers for institutional deliveries of bakery products; boil-in-bags (film used to contain food prepared by keeping it in the package and placing it in boiling water); candy and confection bags and wrappers; bags-in-a-box (film used to contain fluid in a supportive box, such as boxed wine); carton liners (for such products as cake mixes); meat, poultry and seafood wraps (such as hot dog and bacon film).

Use of film in food packaging applications is not just restricted to the polyethylene family. It is noteworthy that LDPE is the polyethylene resin used most often in food packaging; it accounts for 65.5 percent of the total.

  1. Non-food packaging film – This refers to things such as industrial liners (film used for frozen pork box liners and liners for shipments of nuts and bolts); bubble packing, envelopes, multiwall sack liners, overwrap, and rack and counter bags; shipping sacks (film used to protect and/or contain contents such as bark and mulch bags). LDPE is the polyethylene resin used most frequently for non-food packaging applications. It composes 54.9 percent of the polyethylene used in nonfood packaging.
  1. Other Packaging – The other types of packaging in which film is used are Stretch and Shrinkwrap. As the name suggests, stretch wrap is a strong, highly flexible film that can be stretched to take the shape of a product. Shrink wrap is a plastic film that is applied loosely around products, sealed by heating the seams and shrunk through a heating process to take the shape of the products.
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Degagecorp Blog:

Nylon Is A Revolutionary Evolution In Packaging and Mechanical Sealing

Posted on December 6, 2018 by seoadmin

Do you know that bread are often packed in nylon bags and not any other material? Why? It is because nylon is better than all other forms of plastics in keeping it safe from outer air and fermentation. There are very few materials that can match the quality and durability of nylon. Not only in food materials, but it has turned out to be a reliable packing material for packaging of a number of other products all over the globe. According to a Global procurement intelligence advisory organization, the expenditure made by various organizations all over the world is on the rise when it comes to nylon for various tasks like mechanical sealing and packaging.

Nylon films are primarily used for flexible packaging of food items that are sensitive to oxygen. Chemically known as polyamide (PA), it is a printable thermoplastic that is a clear texture with a pretty high melting point. Nylon is preferred for a lot many other qualities like its toughness, outstanding strength, and pretty good oxygen barrier characteristics. It is an excellent choice when you want something that is resistant to puncture, scratch, and flex-cracks. Nylon doesn’t absorb any kind of oil, acidic or greasy food which prove that it is quite suitable for microwave and conventional cooking applications.

Varieties

Usually, the manufacturers make use of two different types of polyamides — the Nylon 6 and the Nylon 6, 6. Both have similar ratios of nitrogen, oxygen, hydrogen, and carbon along with loads and loads of similar properties. But there are some underlying differences as well. For example, under same processing conditions, Nylon 6, is much more crystalline and ordered as compared to Nylon 6. This leads to a slight differentiation in physical properties like slower moisture absorption, permeability, higher modulus as well as the melting point. The Nylon 6, however, offers much better impact resistance and ductility.

Nylon is this considered as a perfect compound for cheese packaging for its oxygen resistance. But there is a catch, it is also permeable to carbon dioxide, so if carbon dioxide stays in during storage it would escape after packing leaving space for additional air. But that loophole can be covered during processing.

Nylon takes an edge over others for its easy processing and better performance across a complete range of temperature. It can be microwaved, recycled and would burn without releasing any harmful chemicals in the environment.

Applications

Biaxial Oriented Nylon which is also known as BOPA is used for a myriad of applications. The most usual application is in the areas involving high gas barrier characteristics. Because of the higher price of PP, PE, and PVC films, this one is considered as one of the specialty firms.

Hope all these pointers help in understanding how nylon is revolutionizing the packaging and mechanical sealing industry. As science is evolving with every passing day, it is expected to get better and better. In coming days we may see much better uses of this product in mainstream life.

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Degagecorp Blog:

Buy Class 100 to Class 50, nylon bags online for a clean room

Posted on December 5, 2018 by seoadmin

The electronic manufacturing industry and the pharmaceutical industry manufactures the parts, devices and the tablets and tubing in a clean room. This is a specialized application that is essential to be maintained to ensure the quality of the electronic components that would go on several devices and circuitry. Similarly, the hygiene would be the major concern when it comes to the pharmaceutical products that are utilized as medicines in various treatments.

Nylon bags for clean room applications online:

These companies require clean room bags for packaging of the products. There are exclusive online stores that offer a wide range of nylon bags online for a clean room. The online stores are backed by the state of the art manufacturing units that have excellent design and manufacturing capabilities. These plants are equipped with the high end machinery and enabled to carry out different processes such as moulding, extrusion and packaging of the nylon bags of the standard grades. So, the buyers can rest assured that the products offered online would be at par with the quality standards.

Custom designed clean room bags:

Sometimes the exact requirement may not be included in the range of standard products. So, the customers would require the nylon bags to be manufactured according to their desired specifications. The online stores from where the customers can Buy Class 100 to Class 50 nylon bags, offer custom designed bags in bulk quantities.

The team of professional designers gets in touch with the customers to understand their requirements clearly, and designs the clean room nylon bags and tubing exactly according to their specifications and requirements. This could be the important added advantage of working with the reputed online store.

Why these bags?

Well, these bags can be cleaned perfectly as per the specifications. Moreover, they are abrasion resistant and are highly strong too. Moreover, it’s unplasticized and can be used for different applications. Basically, the film is approved by FDA as well. Chances of toxic contamination are very less and moreover, there is no residue which is non-volatile.

So if you want some good and certified materials for packaging especially when it comes to clean rooms, then you can easily rely on these. Standards of cleanliness as defined by ISO are met.

You can find them in any size you want. Everything would be catered to as per requests of customers.

Designing and manufacturing of custom made clean room bags according to the particular application requires high level of proficiency and the accuracy in the manufacturing process as well. The abilities of the online stores are tested and proven, as they deliver such uniquely made products to their clients from diversified industries in a large service area across the globe. So, by placing the orders online for the clean room bags, the customers would be working with the professional company that takes pride in designing, manufacturing the world-class solutions for various clean room applications.

Successful track record:

The companies that develop and deliver the solutions for clean room applications would possess successful track record of accomplishing different sizes of projects that involves precise designing of the products using the best in class raw materials and the modular processes for manufacturing the nylon bags. The accuracy regarding the thickness and the other dimensions of the bags and tubing delivered would be up to the mark. This shows their expertise in designing and manufacturing the nylon bags and tubing for the electronic and pharmaceutical industry.

Solutions delivered to the doorstep:

Apart from the excellence in the in-house designing and production of the wide range of standard products and the custom designed products, the online shopping portals work with the professional freight forwarders. These reliable delivery services ensure timely deliveries of the orders to the desired delivery address across various corners of the globe cost-effectively.

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Degagecorp Blog:

Packaging films eliminate particulation of harmful bacteria in pharmaceutical devices

Posted on September 26, 2018 by seoadmin

The use of packaging films has been in the industry for a while now and they are pretty much used in each and every industry nowadays. The materials associated with these packaging films are different and they are graded based on the quality and durability of the materials used.

In this article, we will discuss the importance of the materials that are used in packaging films and also the benefits associated with the use.

Yes, that is true that packaging films need is necessary and its utilization is predominant in the manufacturing units. The first and foremost use of the packaging films is to tightly wrap up the medical devices where they are not exposed to the outside environment. This is extremely important because these devices cannot be exposed to the outside environment where there is a high risk of building bacteria.

Safety reasons:

Few of the pharmaceutical devices are mostly used for manufacturing medicines and it is considered as one of the safety reasons where the manufacturing companies have to follow their standard norms.

Specific needs:

Most of the time, the healthcare related packaging items need a wide range of packaging materials so that it can justify the standards. But in reality, most of the packaging films material is outdated and doesn’t suffice the current needs. So to fulfill the needs, there is a constant evolution process where new material is redesigned from time to time so that they are utilized.

Doing this will help the way the devices are packaged.

Air-tight packaging is achieved:

With appropriate packaging films, one will be able to achieve the highest quality of packaging where the devices are completely locked.

The need is growing as there is a huge demand in terms of having quality packaging. In order to keep up with the growing demand packaging films manufacturing companies are investing their time and money so that they can produce high-quality materials for the packaging of the pharmaceutical devices.

Type of packaging:

The films are treated differently when it comes to the medical device packaging. Depending upon the material and the quality the packaging films are treated to a certain heat where the packaging film expands and become flexible, thus it is then helpful to pack the devices and it will then be tightly attached to the device, giving it an extra layer of skin and protect it from accumulating the bacteria.

The other benefits of using packaging films in pharmaceutical devices are listed below:

1. Ever evolving changes to the packaging films making the packaging done with at most perfection.
2. The operating costs have completely reduced with the continuous innovations.
3. The overall wastage is less when it comes to packaging films.

In short, the need for quality packaging films is definitely where it is used in different sectors, it can be used in beverage packaging or medicines packaging, utmost care is taken all throughout the process.

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Degagecorp Blog:

Class 100 Nylon Bags Are Specialized For The Medical Grade- Know How?

Posted on August 28, 2018 by seoadmin

Continual research in the engineering materials, their characteristics and their benefits has enabled the scientists and engineers to come up with fantastic solutions for various applications and various technical issues as well. The selection of material would be among the most important parameters of any sustainable design. Engineering and technology is the practical utilization of the conclusions found by the scientific experiments.

Nylon: a revolutionary material for various applications:
The process for product development emphasizes on optimizing the cost of any solution; selecting the perfect material with the adequate required qualities of the products for better utility and sustainability at the most reasonable costs possible.

Nylon has been the polymer that was developed in the beginning of the industrial revolution and has found a respected place in the field of engineering for its spectacular mechanical properties and affordable cost. Class 100 Nylon is the unplasticized and it has been approved by the FDA as food grade clear film. Class 100 Nylon offers lowest levels of particulate counts compared to any films.

Nylon can be derived in different grades based on the formulation of the ingredients; and has different useful mechanical properties. Different grades of nylon can be used for different applications. Nylon has been a revolutionary innovation as it is extensively used for packaging, safety apparels, mechanical sealing and much more.

Specializing in medical grade use:
Medical grade materials are expected to have certain physical, chemical and mechanical properties for the safety of the patients and also the healthcare staff that handles the medicines, injections, tubing and many other products for the treatments offered to the patients.

The most important quality of Class 100 Nylon that makes it the perfect fit for medical grade; would be the considerable hardness and abrasion resistance it possesses. For medical grade packaging; it would be essential to package some sharp and hard objects such as the needles, syringe, glass bottles, strips carrying different tablets and capsules and much more. Class 100 Nylon ensures leak proof and puncture proof packaging that would be very essential to retain the medicines and other objects packaged in the manufacturing units.

No chemical reactions guaranteed:
The pharmaceutical companies would innovate and derive different medicinal formulations for different therapies and treatments. It is most essential to reach the medicines to the patients in the safest manner.

Class 100 Nylon would be the most appropriate choice for the medical grade, as it never creates any complications with the chemical formulation of the medicines in the liquid or solid form packaged from the pharmaceutical manufacturers. Thus the patients can rest assured that the medicine would produce the desired results for faster relief from various health issues.

Adequate cleaning of the bags:
The Class 100 Nylon bags can be cleaned to the most stringent specifications and don’t bear ionic contamination or non-volatile residue. Therefore, these bags can be used for a variety of clean applications. This is among the most important features of Class 100 Nylon bags that adds to its fitness for medical grade applications.

Therefore, Class 100 Nylon can be the most preferred, safest and most affordable material for medical grade applications.

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Degagecorp Blog:

What is ESD Protection? And How can it help you?

Posted on February 20, 2013 by admin

INSULATORS – A major cause of ESD damage at the work station

Insulators are one of the major culprits in any search for static generating materials. Unlike conductors, insulators cannot be grounded and are generally found in wide proliferation throughout any plant, and on most workstations. A stringent control and removal of all insulators, from your work area, can lead to a decrease of up to 50% of all static related rejects and chip degradations. The process of removal should start at the receiving dept., and should begin with a mandate to all suppliers to package incoming electronic and electronic related parts, in appropriate static control packaging. All companies should strictly control all packaging materials, supplies, and products shipped into their plant. Good static control begins at the receiving dept. which must ensure that all insulating packaging materials are removed and discarded before any items are moved to other facility locations. It is important to eliminate all insulating packaging materials, from the beginning, since they are the hardest item to control in a repair or manufacturing environment. Even with the most stringent of measures, a fair amount of insulators will find there way to the work station. Insulators can be found throughout most any plant and are often in a variety of configurations. Any company preparing for an ISO 9001-2000 audit, or gearing up for per-certification,Should be concerned about the number and types of insulators within their manufacturing environment. Insulators, (plastics) constitute a major ESD potential hazard for four reasons:

  1. Insulators can charge to thousands of volts with just the touch of a finger.
  2. Insulators can charge to different potentials on the same surface.
  3. Insulators can store charges of different polarity on the same surface — and constitute “a tribo-electricCharge in waiting.”
  4. The resulting fields can induce a voltage on ungrounded conductors. A list of the most dangerous insulators could include the following: ABS totes and bins, ABS trays, bubble wrap, cellophane tape, computer monitors, curtains, circuit boards, data diskettes, equipment covers, light fixtures, masking tape, microscope covers, paper wipes, plastic carts, plastic folders, plastic lighters, plastic boxes, plastic trays, plastic staplers, safety glasses, stretch/shrink wrap, Styrofoam cups, plastic pens, poly bags, packaging peanuts, vinyl stools, vinyl binders, and vinyl holders.

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Degagecorp Blog:

What are Benefits of using Virgin LDPE Polyethylene Bags and Tubing in your class 100 environment?

Posted on October 5, 2012 by admin

Virgin Barefoot Polyethylene is not a recycled polyethylene and has not been reprocessed or repurposed therefore it is free of any impurities and Contaminates. Recycled Polyethylene’s may contain oils, dirt’s or any number of contaminants that could have been picked up throughout resin manufacturing. These contaminates could weaken the material and provide inconsistency’s in the finished product. Only the purest materials should be allowed into a class 100 or class 50 environment. Unclean or recycled LDPE could leach contaminates or out gas into your clean environment or onto your once clean product. This potential for leaching and outgassing could easily shut down a clean room and cost days of downtime to decontaminate your environment.

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